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TOPIC: miller welder service

miller welder service 12 Jun 2011 17:16 #1

  • brian robertson
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Anybody have experience with having a Miller mig welder serviced. Mine died. Thought the gun was bad because it wouldn't advance the wire. Replace gun and cable unit; still no go. Openned the case up, foolishly thinking there might be a simple switch gone bad but alas the wires go directly to a circuit board. Any hope or am I looking at new mig time?
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RE:miller welder service 12 Jun 2011 18:13 #2

  • 13puppet
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I had same problem with mine, they actually sent me a new circuit board. And it wasn't that hard to hook up.
Bo Crotta - Equine Specialist
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RE:miller welder service 12 Jun 2011 19:39 #3

  • smitty88
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I dont get that problem with my welder;):D
Smitty88
John Mc Loughlin
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RE:miller welder service 12 Jun 2011 19:40 #4

  • s-cogan1992
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smitty88 wrote:
I dont get that problem with my welder;):D

hammer, anvil, and forge??
Stephen Cogan
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RE:miller welder service 12 Jun 2011 19:42 #5

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s-cogan1992 wrote:
hammer, anvil, and forge??

Its called the J Mc man power :D
Smitty88
John Mc Loughlin
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RE:miller welder service 12 Jun 2011 20:35 #6

  • s-cogan1992
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smitty88 wrote:
Its called the J Mc man power :D

I LIKE IT!!!!
I'll take 4.
Stephen Cogan
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RE:miller welder service 12 Jun 2011 20:59 #7

  • brian robertson
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Smitty, the learning curve for forge welding stainless steel parts for racing sailboats, combined driving marathon carriages and custom bits (the main uses for this machine) seems alittle too steep for me. Maybe you could enlighten me? Pics of your stainless work would be a big help.
Oh by the way, these items I weld, also have to maintain a bright finish; customers just love the shiney stuff I build for them and pay dearly.

13 puppet, who did you contact for the circuit board?
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RE:miller welder service 12 Jun 2011 22:23 #8

  • Tom Stovall CJF
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brian robertson in gray

the learning curve for forge welding stainless steel parts for racing sailboats, combined driving marathon carriages and custom bits (the main uses for this machine) seems a little too steep for me. Maybe you could enlighten me? Pics of your stainless work would be a big help.

Oh by the way, these items I weld, also have to maintain a bright finish; customers just love the shiney stuff I build for them and pay dearly.


Brian, just curious, but have tried TIG welding your stainless with stuff with 302? I get more penetration and smoother welds than I do with wire.

who did you contact for the circuit board?

Contact Miller - IME, they have great service and technical support.
Tom Stovall, CJF
"The only foolish question is the one left unasked."
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RE:miller welder service 12 Jun 2011 22:40 #9

  • brian robertson
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Tom, I'm a newbie when it comes to Tig and have only used it on thin sheet metal and welding mild steel handles on S7.

Over time, I've probably run more than a mile or 2 of stainless wire. So I "goes with what I knows".

I heard the circuit board for these run half the price of a new machine. This mishap might cause me to expand my Tig technique

Atleast it died in the middle of a project for me and not a client.

I'll be calling the Miller folks in the morning.
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RE:miller welder service 13 Jun 2011 01:21 #10

  • cuttinshoer
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It's amazing what you can do for your customers when you don't limit yourself to doing things one way. I fixed a customers harley the other day while I had my welder out working on some barshoes. took me less than a minute and I saved him the trouble of buying a new part or taking it to a welding shop.
Justin Decker

"As I see it, good enough is never good enough, it's just an excuse for mediocrity. If every shoeing ain't worth your best shot, you're just going through the motions." Tom Stovall, CJF
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RE:miller welder service 13 Jun 2011 03:01 #11

  • Tom Stovall CJF
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brian robertson in gray, stuff deleted

Re: welding mild steel handles on S7.


If it comes handy, try using silicone-bronze rod to TIG braze tool steel to mild steel on driven tools. It's a little softer than 302 and seems to take shock better.

I heard the circuit board for these run half the price of a new machine. This mishap might cause me to expand my Tig technique


I had to buy a circuit board for a little ESAB plasma cutter a few years ago. Tax, title and license plate, a little more than half the cost of new. OUCH!

I'll be calling the Miller folks in the morning.

They've keep, er... kept, my Bobcat going. :)
Tom Stovall, CJF
"The only foolish question is the one left unasked."
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RE:miller welder service 13 Jun 2011 03:24 #12

  • 13puppet
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Look for customer service on their web site. They send a diagram.
Bo Crotta - Equine Specialist
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RE:miller welder service 13 Jun 2011 23:11 #13

  • brian robertson
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Talked to the Miller folks today; drop off the machine tomorrow. Guestimate about $400. Although it is possible there might have been a recall that I hadn't heard about on this model. I guess these circuit boards have been upgraded a few times because of issues. Depends on the serial # or manufacture date as to who bites the bullet...most likely me.

Tom, I'll give the silicone bronze a try on some hand tools. The old guy that taught me to run a hammer was adamant about only using dead soft 1018, 308 rod & Tig for handles on any tooling going under the powerhammer. He had enough scary stories from the steel mill and big hammers to keep me the straight and narrow. I've never been a big fan of shrapnel
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RE:miller welder service 14 Jun 2011 04:50 #14

Is this a workshop machine or used out in the field? Asking because I'm curious as to what sort of power supply its being used on.
I have a bit of experiance using inverters on dirty power and it was a sure fire way to fry them. MIGs I've found to be even more tempermental, so am wondering if this is a contribution. Not that I've had a MIG die on site though, I just avoided them :D
Maybe worth asking Millar questions about recommendations if you are out in the field?

Steph Quartermaine
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RE:miller welder service 14 Jun 2011 05:51 #15

  • brian robertson
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Strickly a shop only machine but that's not to say my power is what it's supposed to be.
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